What Mattresses are Made in The Usa?

When you’re shopping for a new mattress, it’s always a good idea to look for the best mattresses made in the USA. American made mattresses have to comply with strict safety regulations which means that you can be sure that the bed is safe to sleep on. Mattresses made in Canada are also safe options as they must comply with similarly stringent regulations. You’ll also be supporting American businesses when you purchase a mattress made in the USA.

While you can purchase very affordable mattresses from overseas, often for much less than it would cost to buy one made in the USA, we don’t recommend them. This is because there’s no way of knowing whether the mattress complies with federal safety regulations, and they could be made using harmful chemicals not allowed in American bedding.

In this article, we’ll reveal all our tips and tricks for picking the best American-made mattress whatever your body type, sleep style or position. We’ll also share reviews of our experts’ top 10 mattresses made in the USA to provide you with plenty of shopping inspiration.

Here are The 10 Best Mattresses Made in The USA

Now you understand why it’s so important to buy a mattress made in the USA and the various key features you should be looking for, it’s time to check out our top 10 best mattresses made in the USA. The following brands are the most loved by our team of experts when it comes to quality, comfort, support and value for money.

1. Saatva Loom & Leaf 

This Saatva Mattress is one of the best American made mattresses to buy online in this year. The Loom & Leaf manufacturing process is designed to minimize harm to the planet, so this mattress may be of interest to people who only wish to buy eco-friendly products. Customers can choose between two firmness options. The first is ‘relaxed firm’, which is a medium firm setting that should feel comfortable for most people, and firm. The firm setting is 8 out of 10 on the firmness scale, making it most suitable for front and back sleepers who want extra support.

Key features

Dense support core: The core of the Loom & Leaf combines layers of high-density foam to make the mattress stable and supportive. This helps to promote good spinal alignment while you sleep.

Gel-infused comfort layers: The Loom & Leaf has two comfort layers designed to relieve pressure on joints and provide cushioning and comfort. The first Certi-Pur Certified layer is made from adaptable memory foam that conforms to the curve of your body to cradle your joints. The upper layer is infused with gel particles. This means that it can transport heat away from your body while you sleep. Loom & Leaf has included an extra layer of gel around the center of the mattress to provide additional lumbar support, which could be a major benefit if you suffer from back pain.

Organic cotton cover: The Loom & Leaf cover is made from organic cotton and has an attractive quilted design. The fabric used is highly breathable and is finished with a stylish gold damask trim. All Loom & Leaf covers are treated with Guardin®, a plant-based antibacterial agent that keeps your bed sanitary without the use of harmful chemicals.

• Gel lumbar support panel
• Breathable, attractive cotton cover
• Certi-Pur Certified
• Deep pressure relief
• 120-night sleep trial
• Free white glove delivery
• 15-year warranty

• Despite featuring cooling technologies, this mattress sleeps a little warmer than some comparable gel foam beds
• Limited firmness options

2. Zenhaven – Best Latex Mattress Made in The USA

The Zenhaven mattress is an all-latex foam model made by the big retailer Saatva. Each layer of the Zenhaven mattress is made from resilient American-made latex foam, a hypoallergenic material that doesn’t contain any harmful chemicals. The Zenhaven mattress comes in two firmness settings. The Luxury Plush setting is the most popular and scores around 4-5 on the firmness scale, making it a medium soft mattress ideal for side sleepers. The Gentle Firm setting scores around 7-8, a setting suitable for front and back sleepers.

Key features

Ventilated support core: The support layers of the Zenhaven mattress are made from dense latex foam to provide resilience and encourage healthy spinal alignment. These layers are ventilated which, along with the breathable open-cell structure of Zenhaven’s foam, helps the mattress to sleep cool.

Zoned comfort layer: The latex comfort layer of the Zenhaven is also ventilated and features zoned support. This means you get extra support where you need it for your lower back and softer, pressure-relieving zones in other areas.

Organic wool layer and cotton cover: The latex comfort layer is topped with a layer of organic wool that acts as a fire barrier in replacement of harmful chemical flame retardants. This material is also highly breathable and can wick away excess moisture during the night. This layer is topped with a breathable, quilted organic cover.

• Zoned support
• Sleeps cool
• 20-year warranty
• 120-night sleep trial
• Free white glove delivery
• Free mattress removal service
• No harmful flame retardants
• Hypoallergenic

• Limited firmness options
• High price tag

3. Plushbeds – Best Organic Eco-Friendly Mattress in USA

The Plushbeds Botanical Bliss mattress features supportive, responsive organic latex that is naturally toxin-free and hypoallergenic. However, the feature that has earnt this mattress the top spot on our list is its customizable firmness. The Botanical Bliss mattress allows you to adjust the firmness setting of the mattress in your own home. When you buy this mattress, you start by choosing an initial firmness. Plushbeds offers a choice between medium, which is ideal for side sleepers but should suit the majority of people, and medium firm, which is ideal for front and back sleepers and people with higher body weights. You can then choose between a 9″, 10″ or 12″ profile. You can also select split firmness if you buy a king-size or California king mattress which allows each partner to have their preferred firmness on their side of the bed.

Key features

Adjustable latex layers: Botanical Bliss mattresses contain layers of organic, responsive latex foam which can mold to your body to provide support and pressure relief. Your mattress arrives with the layers arranged to provide your chosen firmness, but you can unzip the cover and rearrange the layers to change the feel of your mattress to suit you. The 9 and 10-inch models have three layers and the 12-inch mattress has 4 layers, which means you can create a wider variety of feels if you opt for the thickest mattress.

Organic New Zealand wool: The Botanical Bliss mattress has a layer of organic New Zealand wool beneath the top cover to make the mattress more breathable, helping you to maintain a comfortable temperature. This material can also wick away excess moisture in the night.

Organic cotton cover: This mattress has a cover made from cotton knitted fabric from a sustainable source. This fabric helps to wick away moisture and is highly breathable to keep you at a cool and comfortable temperature.

• Customizable firmness
• Good pressure relief
• Organic and natural materials
• Sleeps cool
• Split firmness options available
• Toxin-free
• GREENGUARD Gold Certified
• Free delivery and returns
• 100-night sleep trial
• Multiple thickness options
• 25-year warranty

• High price tag

4. Helix Moonlight Mattress

The Helix Moonlight mattress is a hybrid model combining a supportive layer of coils with a foam comfort system. This helps the mattress to provide a good balance of support and pressure relief. This mattress scores between 2 and 3 on the firmness scale, making it the softest on our list. This means that it is most suitable for side sleepers and those with light body weights who find a firmer mattress too hard. However, if you prefer a medium or firm bed, there are plenty of other Helix models to choose from in a wide range of firmness settings.

Key features

Innerspring core: This mattress starts with a base layer of dense foam to make the mattress as stable and durable as possible. The core layer of the Helix Moonlight is made from individually pocketed coils to provide support. The springs can move independently of each other which helps to reduce motion isolation. Helix has reinforced the perimeter of this layer which means it provides a high level of edge support.

Foam comfort system: The middle layer of the moonlight mattress is made from Helix Dynamic Foam to provide cushioning and prevent you from sinking through to the base layer. This is followed by a top comfort layer made from softer Helix Dynamic Foam to allow the mattress to mold to your body shape and provide deep pressure relief.

Helix Soft Touch Design Cover: The top cover of the Moonlight mattress is made from a stretch knit fabric and is designed to be as breathable as possible to help you sleep cool.

• Deep pressure relief
• Enhanced edge support
• Sleeps cool
• Good body contouring
• Free shipping
• 100-night sleep trial & 10-year warranty

• May be too soft for many front and back sleepers

5. Purple Mattress

The all-foam Purple mattress is a popular bed-in-a-box brand that uses an unusual grid construction in its foam to provide excellent pressure relief. Purple’s claims are backed up by its 2019 award from J.D. Power which ranks it as #1 for Customer Satisfaction in the bed-in-a-box category, having achieved the highest scores for comfort, support, durability and value for money. The Purple mattress is medium firm, which means it should feel comfortable for the majority of sleepers. It is 9.25 inches thick, a little thinner than average for foam mattresses. This thickness is suitable for most sleepers but may be a little thin if you have a higher body weight. Purple also makes two hybrid mattress models.

Key features

Dense base layer: The Purple’s core is made from 4 inches of dense polyfoam to provide support and stability. Although this is a little thinner than the support cores seen on many comparable mattresses, it should be thick enough to support most people pretty well.

Polyfoam transition layer: The Purple’s transitional layer is made from 3.25 inches of polyfoam to bridge the gap between the support core and the comfort grid. It acts to stop your body from sinking through the comfort layer into the high-density base and has pressure-relieving qualities.

Smart Grid Comfort Layer: The top layer of the Purple mattress is what makes it stand out from the crowd. It is made from 2 inches of cooling, gel-infused memory foam and is arranged into a unique grid format. This open-columned structure allows the foam to compress more easily under your body to relieve pressure and also creates air spaces to allow heat to escape while you sleep.

• Award-winning comfort
• Unique Smart Grid technology
• Sleeps cool
• 100-night sleep trial
• Free shipping and returns
• 10-year warranty
• Hypoallergenic
• Good durability

• Only one firmness setting

6. Eco Terra 

The Eco Terra hybrid mattress combines a supportive innerspring core with responsive, pressure-relieving latex. It features organic, natural materials which mean that the mattress is both eco-friendly and non-toxic. The Eco Terra hybrid mattress is available in medium, which is ideal for side sleepers, and medium firm, which should feel comfortable in any sleeping position and is a good choice for combi-sleepers and couples.

Key features

Supportive innerspring core: The bottom layer of the Eco Terra mattress is made from innerspring coils each contained in their own pocket. Not only is this layer highly supportive, but it also limits motion transfer and allows air to circulate freely in the night.

Latex comfort layer: The Eco Terra features a comfort layer made from responsive, natural Arpico latex foam. This is sustainably sourced and provides deep pressure relief, molding to your body comfortably without the deep sinking sensation you’d associate with memory foam.

Organic wool layer: Above the comfort layer is a layer of GOTS certified organic wool. This acts as a safe, natural fire barrier and is highly breathable to promote good temperature control. It can also wick excess moisture away during the night. The mattress is finished with an organic, stretch cotton cover to provide a soft and breathable sleeping surface.

• Organic and natural materials
• Sleeps cool
• Sustainably sourced latex
• Non-toxic
• Free shipping and returns
• Good pressure relief

• Limited firmness options available
• Short 90-day sleep trial

7. Tuft & Needle 

The Original Tuft & Needle mattress is a memory foam bed-in-a-box model that uses various innovative sleep technologies to help it sleep cooler than most memory foam beds. It is a universal comfort mattress, which means it can support all body types and sleeping positions pretty well. The Tuft & Needle mattress is Certi-Pur and GREENGUARD Gold certified, so you can be sure that you’re getting a healthy night’s sleep. At just under $600 for a queen-size, the Tuft & Needle mattress is excellent value for money and could be the ideal choice if you’re on a tight budget. Although we’re reviewing the flagship mattress in this article, Tuft and Needle also makes a premium foam mattress, the Mint, and a hybrid model.

Key features

Open-cell support foam: The base layer of the Tuft & Needle mattress is made from high-density polyfoam with an open cell structure. This structure means that it is more breathable than standard polyfoam which helps to prevent overheating at night. This layer is highly supportive which promotes a good spinal alignment.

T & N Adaptive® Foam comfort layer: This type of foam was invented by Tuft & Needle with the help of chemists. It is designed to be long-lasting and breathable and provides both support and pressure relief. The foam is infused with graphite and ceramic gel infusions. Both these materials can wick heat away while you sleep.

Breathable fabric cover: The Tuft & Needle mattress is finished with a soft, breathable fabric cover. Please note that this cover is non-removable, so you will need to spot clean any stains or spills.

• Sleeps cooler than most memory foam beds
• Free shipping and returns
• Same-day delivery available in some areas
• 10-year warranty
• Low price tag
• GREENGUARD Gold Certified
• Certi-Pur Certified
• Today’s Parent Approved
• Deep pressure relief
• Compatible with all frames and bases including adjustable beds
• Affordable price tag
• Good durability

• Only one firmness setting
• Less edge support than average

8. Casper Mattress

The Original Casper mattress is an all-foam model with a thicker-than-average construction. The overall mattress thickness is 12 inches, which makes it highly supportive and means it is suitable for heavier individuals. The Casper has a medium firmness setting, which should feel comfortable for most people but is especially suitable for side sleepers. Although we’re reviewing the flagship Original Casper mattress in this article, the company also produces a budget option called the Essential and a hybrid model.

Key features

Dense support core: The Casper mattress features a 5.5-inch thick support core made from high-density polyfoam. This is thicker than the support layers in most all-foam mattresses and means that it provides a very high level of support. This thick layer also increases the edge support when you compare the Casper to many other comparable brands.

Zoned transitional layer: The Casper’s transitional layer is 1.5 inches thick and made from polyfoam. This layer performs a couple of functions. The first is to prevent you from sinking through the comfort layers and making contact with the base layer, which could feel uncomfortable. The second is to provide extra support, and this is one of the features that makes the Casper stand out from the crowd. The support offered by the transitional layer is zoned, with extra support for key areas such as your lower back and deeper pressure relief where required.

Open-cell comfort layers: This mattress features two comfort layers, each measuring 1.5 inches thick. The first is made from memory foam to provide molding and deep pressure relief. The upper layer features memory foam made using open-cell technology. This type of foam is highly breathable and a little more responsive than regular memory foam, so you’ll get good body contouring without the deep sinking feeling.

Removable cover: The bottom and side panels of the Casper’s cover are made from a polyester/spandex blend, while the area covering the sleep surface is made from stretchy, breathable polyester. Unusually for a mattress at this price point, you can take the cover off and wash it, making it easier to keep your mattress fresh. Casper also sells replacement covers.

• Responsive pressure relief
• Thick profile
• Highly supportive
• Removable and washable cover
• Good value for money
• Zoned support
• 100-night sleep trial
• Free shipping and returns
• 10-year warranty

• Only one firmness option available
• May not be firm enough for some stomach and back sleepers

9. Snugglepedic Mattress

The all-foam Snugglepedic mattress is described by the company as ‘the mattress that breathes’. This is because it is designed to allow as much air circulation as possible by incorporating smart sleep technologies into the design, so it could be a good choice if you tend to sleep hot. Snugglepedic makes three mattresses: the Original Firm, which is designed for back and front sleepers, the Deluxe Comfort, which suits all sleeping positions thanks to its medium feel, and the Supreme Plush, which is softer and designed with side sleepers in mind. The mattress thickness varies depending on which model you choose, but all feature Snugglepedic’s breathable design.

Key features

Vented base layer: The bottom layer of the Snugglepedic mattress is made from high-density foam to provide good support and stability. Unlike most foam mattresses, the upper surface of this layer features vents in the form of long air channels, which helps to make the mattress more breathable than those that feature standard ventilation holes.

Ventilated comfort layer: The comfort layer of this mattress is made from soft, adaptable foam to provide pressure relief. This foam contains small ventilation holes which are joined to the air channels in the base layer to promote maximum air circulation.

Kool-Flow® Cover: The cover of the Snugglepedic mattress is highly breathable and contains tiny ventilation channels to further promote airflow. It feels soft to the touch and provides a cozy, comfortable sleep surface.

• Multiple firmness options including customizable firmness
• Simple return and exchange process
• 20-year limited warranty
• 120-night sleep trial
• Cool, breathable design

• Some off-gassing
• Sinkage may be too deep for stomach sleepers

Types of Mattress Made in the USA

The American mattress market is booming, and this means plenty of choice for consumers. When you’re shopping for the best mattress made in the USA, you’ll have plenty of options from budget-friendly bed-in-a-box foam mattresses to premium models using advanced sleep technologies. In this section, we’ll talk you through the different types of mattresses made in the USA to help you figure out which one is best for you and narrow down your search.

Innerspring

Innerspring mattresses are the most commonly used beds in the USA. Traditional innerspring mattresses are the cheapest type and have interconnected coils constructed in a matrix design. While these mattresses are affordable, they tend not to be especially durable and transfer motion significantly across the bed. Models with pocketed innerspring coils tend to isolate motion better and are more durable because the springs move independently of each other.

The advantages of innerspring mattresses are that they tend to be very supportive and are highly breathable because air can circulate freely between the springs. This makes them a good choice for people who sleep hot. They also provide a high level of edge support. However, innerspring mattresses do not provide the deep pressure relief you get with a foam mattress.

Foam

All-foam mattresses come in a variety of types. Foam mattresses generally provide very good pressure relief. However, they tend to have weaker edge support and produce an off-gassing smell when you first unpack them that some people find unpleasant. There are many different types of foam mattresses including:

Polyfoam

Polyfoam mattresses tend to be the cheapest type of foam mattresses and get their support from a dense base layer. They are more responsive than mattresses using adaptable foam layers, so you won’t get the deep sinking sensation.

Memory foam

Memory foam can adapt to the shape of your sleeping body which lets you sink into the mattress. Some people find this sensation very comfortable. This helps to relieve pressure on sore joints and can help prevent tossing and turning during the night. Memory foam is a dense material that traps heat easily, so many memory foam mattresses sleep hot. However, a lot of manufacturers are coming up with manufacturing methods to engineer their foams to sleep cooler.

Gel foam

Gel memory foam mattresses are infused with gel particles. These particles conduct heat well, which means that they can move it away from your body during the night. This means that gel foam beds tend to sleep cooler while providing the same conforming and pressure relieving properties as memory foam.

Latex

Latex is a natural material that is hypoallergenic and chemical-free. In foam form, latex provides a responsive and supportive sleep surface that gives a good amount of pressure relief. However, latex mattresses tend to be comparatively expensive.

Hybrid

Although you might associate the word ‘hybrid’ with cars, hybrid mattresses are becoming increasingly popular. The name derives from the fact that hybrid mattresses combine two different mattress types. All hybrid mattresses feature an innerspring core with comfort layers made from various materials such as memory foam, gel or latex depending on the brand and model. This gives you the best of both worlds between an innerspring and adaptive foam or latex mattress. However, bear in mind that you can expect to pay more for a hybrid mattress.

American-Made Mattress Buying Guide

Once you’ve decided which mattress type is best for you, it’s important to understand how to pick the best one for your needs and budget. There are various insider tricks to making sure you’re getting a high-quality American mattress. The features you should look out for are:

Firmness

This is one of the first things you should consider when shopping for a mattress. Mattress firmness is measured on a scale of 1-10, with 1 being the softest and 10 being the firmest. Mattresses at either end of the scale are unlikely to be comfortable for most people, with the majority preferring something in the middle. Which firmness you pick depends on your sleeping position.

Side sleepers tend to need a medium soft or medium mattress. This is because this firmness range allows your body to sink in comfortably and is supportive without putting pressure on your hips and shoulders. Front and back sleepers usually need medium firm or firm support to support their spines properly.

If you’re a combi-sleeper (someone who switches positions in the night) or share your bed with a partner, you should consider a medium firm (universal comfort) mattress. These beds feel comfortable for most people in any position and are a good all-round option.

Price

While it’s true to a certain point that you get what you pay for when it comes to mattresses, you don’t need to pay a small fortune for a bed that provides good support. While mattresses at the bargain basement end of the pricing scale tend to use low-quality materials and are best used as a temporary solution or guest bed, there are plenty of excellent options for less than $1000. However, if you have a high budget, there are also a lot of very high-quality products available with advanced features.

Temperature

Many people struggle with sleeping hot at night, and overheating can negatively affect your sleep. If you have a medical condition that causes overheating or are a woman going through the menopause, this can cause serious sleep problems. So, it’s important to find a mattress that sleeps cool. Innerspring and hybrid mattresses tend to sleep cooler than all-foam models. However, many foam mattress manufacturers are finding innovative ways to help their mattresses sleep cool. These include heat-wicking infusions of materials such as gel, copper and graphite and air channel systems to increase breathability.

Edge support

Edge support prevents the mattress from sagging and helps it to keep its shape. It also maximizes the surface area of the mattress available for sleeping as strong edge support allows you to sleep or sit right up to the edge of the mattress without damaging it or experiencing a ‘roll off’ effect. Innerspring and foam mattresses tend to have stronger edge support than foam options.

Motion isolation

Motion isolation may be an important consideration for you if you sleep with a partner. When a mattress isolates motion well, it prevents you from feeling your partner’s movements during the night which could otherwise disturb your sleep. Foam mattresses tend to perform best in terms of motion isolation, followed by innerspring and hybrid mattresses with pocketed coil support systems. Traditional matrix innersprings generally provide poor motion isolation because the coils are interconnected, so any movement is felt across the surface of the bed.

Sleep trial

Sleep trials are especially important if you are buying a mattress online, but you should still look for a mattress brand that provides one even if you’re shopping instore. Sleep trials allow you to try the mattress for a set period and return or exchange it if you’re not happy. If you buy a mattress with no sleep trial, you risk ending up stuck with a mattress you don’t like with no way of returning it. Be aware that some sleep trials come with an obligatory settling in period, which means you must sleep on the mattress for a certain time before you can return it. It’s worth checking whether your chosen brand charges for returns, as some offer this service for free.

Warranty

It’s important to find a mattress with a decent warranty as this protects you if it has a manufacturing flaw. The standard length for mattress warranties is 10 years, although many companies offer longer periods or even ‘lifetime’ warranties. You should check whether the warranty is prorated or non-prorated. Non-prorated warranties mean there is no charge if you wish to use the warranty to have your mattress repaired or replaced, while prorated warranties require you to pay a fee, often a proportion of the cost of the mattress. It’s also worth checking out what is covered by the warranty and whether you are liable to pay any transportation costs.

Conclusion 

As you can see, there are plenty of top mattress brands made in the USA to choose from. Buying an American made mattress means that you can rest assured that your bed meets key safety standards. Whether you’re looking for an affordable all-foam mattress or a premium hybrid or latex model, you should be able to find one to suit your needs.

Buying a mattress is a big decision, and we aim to make this easier by publishing detailed and unbiased mattress reviews and sleep guides to equip you with the knowledge you need. Check out our wide range of resources here at Sleep Aim to help take the mystery out of mattress shopping.